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M800 / M80

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Infinite Possibilities

High productivity, usability and flexibility delivered by breakthrough performance. The next-generation CNC M800/M80 Series empowers the manufacturing industry with unlimited possibilities and the capability to create innovative value.

Awards

Winner of the Machine Design Award 2015 & 2016


CNC-Productline

M800W - Premium CNC provides expandability and flexibility

M800W

Separated type, a control unit separated from display
Windows-based display is included in the lineup, which provides excellent expandability
Four expansion slots are provided as standard specifications, allowing for expansion using option card slot


M800S - High-grade CNC well suited to high-speed high-accuracy machining and multi-axis multi-part system control

M800S

Panel-in type, a control unit with integrated display
Multi-CPU architecture allows for high performance and high functional graphics Windows-less display provides easy operability



M80W - Standard CNC with expandability and exibility

M800S

Separated type, a control unit separated from display
Packaged type for selecting a machine type easily
Windows-based display offers excellent expandability
Two expansion slots are provided as standard specifications, allowing for expansion using option cards



M80 - Standard CNC provides high productivity and easy operability

M80

Panel-in type, a control unit with integrated display
Provided in package (TypeA/TypeB) for easier selection
Windows-less display provides easy operability

Design


Advanced Design

M800

Display and keyboard designs have been updated.
The advanced construction and sophisticated flat profile take machine design to the next level.
The display incorporates a touchscreen as a standard option providing intuitive smart phone like operational features for 10.4" type and wider display units.


19-type vertical display unit provides two-split multiple windows for various applications

M800

A 19" vertical display has been added to the M800W/M80W Series platform. The display provides a split multiple widow that can be customized by arranging a keyboard, operation panel, document viewer or other applications that can be added to the display.


The slim personal computer unit enables greater flflexibility in operation panel design

M800

M800W/M80W Series personal computer unit boasts 50mm thick (excluding protrusions). This provides a higher degree of flexibility in operation panel design.


Display redesigned for enhanced visibility of keyboard

M800

The display and keyboard have been redesigned. Measuring only 9.5mm thick (excluding protrusions), the possibilities of machine tool design have been expanded. In addition, their gray-scale colors can be easily harmonized with machines in different colors. The surfaces of display and keyboard are flush, providing beauty and usability as well as increased operability. 10.4-type and larger displays have touchscreen made of beautiful, long-life glass, which allows you easy day-to-day maintenance. Vertical mount and horizontal mount keyboards are included in the product line.


Intuitive Usability

M800

Touch operation provides you unprecedented ease of use.


Smartphone-like intuitive touch operation

M800

The display features a capacitive touchscreen that is commonly used in smartphones and tablets, allowing for intuitive and easy operation. With a simple click of the finger, for instance, you can monitor the desired part of program, or view and select a menu key on the next page without the need for tedious key operation. In 3D graphic check, you can view a 3D model at any desired size, in any desired position.


Advanced universal design with a focus on ease of use

M800

The easy-to-use interface inherited from M700V/M70V Series has been upgraded to provide greater visibility and usability for the operators. Icons and operational menus are easily recognized and are available for anyone to use. The Simple Monitor screen displays the information required for lathes and machining centers respectively in an enlarged view. The icons on the screen Tell you the status of tools and spindles. All of these interface features are worth a try.


Improved user-friendliness through enriched guidance function

M800

Guidance functions (parameter, G code and alarm) provide you with the necessary information immediaTely at the time of setup, programming and maintenance. The G code guidance function on Edit screen is now able to display custom G codes made by a machine builder, leading to even greater user-friendliness.


Usability in a lathe application has been improved through tool icons, 3D work simulation for turning and other dedicated features

One of the highlights in M800/M80 Series is improved usability in a lathe. The tool icons indicate the tool shape and bit direction in an easy manner, which can satisfy both inexperienced and experienced operators. The 3D graphic check supports both turning and milling, so even a complex program can easily be checked through the 3D simulation.


Reduction of defects parts caused by human errors

M800/M80 Series has a feature called "User level-based data protection", which allows you to set multiple levels of access permission. Permissible operation range can be set for each operator according to their roles in production. This feature can effectively prevent operation errors and other human errors, resulting in less defective production parts from being made.

Functions


Development of convention-breaking CNCs

Leading the way in today's industrial globalization, the innovative products of Mitsubishi Electric continue to exceed the expectations of users around the world. The outstanding performance of our CNC lineup consistently wins praise from users for their high levels of productivity, intuitive usability, and superior functionality. However, to develop the new M800/M80 Series, we went back to the drawing board and compleTely reexamined our cutting-edge control technologies. The result is a breakthrough in the control of high-speed, high-precision machining.


User performance requirements demand a commitment to development

The story of the new M800/M80 Series began with conventional development to produce incremental evolutionary improvements. But our goal was a revolutionary leap in CNC performance. Our project team determined that the only way to significantly boost processing performance and totally satisfy user demands would be the creation of a CPU optimized for CNC control. This insight inspired Mitsubishi Electric’s first-ever attempt to develop a CNC-dedicated CPU and opened a new chapter in CNC development.


In-depth analysis and simulations achieve one volition

Pursuit of a dedicated CNC CPU began with design validation on an unprecedented scale as well as high-precision simulations to verify processing performance. Achieving a leap in processing performance demanded the integration of innovative technologies beyond optimizing processor manufacturing processes. Overcoming numerous hurdles and maximizing the potential of the processor, we succeeded in producing a CNC-dedicated CPU that achieves unprecedented high-speed processing performance.

  • Fine segment processing capacity

    High capability in program processing enables a shorter cycle time.



  • PLC process capability (PCMIX value)

    High processing capability of the PLC enables large-scale ladder logic to be processed at high speed.



  • CNC-to-drive communication capability

    Optical Communication speed between the CNC Control and Drive system has been increased. This improves the system responsiveness, leading to more accurate machining.

System Configurations


This CNC sets new standards in the factory automation and is trend-setting for machine tools

  • A wide selection of fieldbus networks supports the integration of in factory automation systems
  • Compatible MES interface function that allows the automatic transmission of from CNC data, such as quantities or maintenance-relevant data to a production control system. This supports the efficient integration into production or Quality control systems.
  • The I/O modules were newly developed. The modules can DIN rails and have been designed for improved I/O control extended by built-in PLC functionality.
  • Software tools at the highest level support you in the design process to the commissioning of machine tools. Simplify your design and machine manufacturing processes.


Experience the revolutionary high-speed processing of the new CNC-dedicated CPU

Incorporating the CNC-dedicated CPU in the new series not only results in phenomenal processing speed, but also reduces the number of required parts, leading to fewer possibilities of failure and increasing product quality. Equipped with Mitsubishi Electric's first-ever CNC-dedicated CPU, the long-awaited M800/M80 Series is the fruit of an original development process and the sum of our latest technologies. With the utmost confidence, we are proud to introduce the M800/M80 Series and invite customers to experience performance of the future today.

Unique Customization

Das vertikale 19-Zoll-Display

A high level of screen customization is attainable more easily in a shorter period of time. Highly scalable hardware and advanced drawing application make it possible to increase the added value of machine tools.


19-type vertical display boosts the added value of machine tools

SD-Kartenterminal

The display shows the standard CNC screen on the upper half, while offering the lower half (home application) to be freely customized. It is also possible to add some originality to machines to increase their added value. However, it is difficult to design the whole screen at the same time. This screen layout can satisfy such needs. Combined with customers' ideas, the possibilities are infinite.


Support for large-capacity custom data using the SD memory on the back of display

Gestaltung des CNC-Bildschirms

The panel-in type CNC with integrated that cover the entire system including CNC, drive, I/O, sensors and communication. display has the SD card interface on the back of the display. By installing an SD memory card, large-capacity machining programs can be stored.


Customize the standard screens as per the preference of operators

Each operator has their own set of frequently used menus. This CNC allows operators to rearrange their menus and hide any unused ones so they can easily navigate to their desired screen. This CNC has a function called Selective Display, which enables partial customization of the Monitor screen. Selectable Display allows you to constantly display tool offsets, common variables, or a custom screen made by a machine builder.


Enhanced tool management screen

The CNC provides new tool management screen, where you can gather and manage tool-related information with greater convenience. A wide range of setting items such as tool name and tool ID are readily available. You can read or write tool data or add custom data via ladder or machining program.

Enhanced Lathe System

Milling features and multi-axis, multi-part system control features have been significantly improved. Progress has been made in operability, enabling operators to implement ever more complex machining in an easy and efficient manner.

  • Lathe

  • Automatic lathe

  • Vertical lathe

  • Inverted lathe

  • Multi-tasking lathe

Enhanced Machining Center System

SSS control has further evolved, realizing high-speed, high-accuracy, high-quality machining. In addition, this CNC offers features that bring out the full potential of each axis and minimize non-cutting time, leading to higher productivity.

  • Vertical machining
    center

  • Tapping
    center

  • Horizontal
    machining center

  • Gantry-type
    machining center

  • 5-axis control
    machine


High-speed, high-accuracy, high-quality cutting through SSS-4G control

Produktivität und Qualität

M800/M80 Series offers SSS 4th-generation (SSS-4G) control, enabling high-speed, high-accuracy, high-quality machining. SSS-4G control provides features that are effective in reducing tact time, including optimal acceleration/deceleration suited to each axis' characteristics. In addition, SSS-4G is capable of reducing machine vibration during high-speed cutting. SSS-4G control allows for greater cutting accuracy in the same length of time, or shorter cutting time with the same degree of accuracy when compared to our previous models.


High productivity and high quality are our primary focus

Potential der Werkzeugmaschine

CNC-dedicated CPU is incorporated in the M800/M80 Series, providing significantly improved short segment processing capability. The benefits are not limited to improvements in basic performance alone. The Tolerance Control function enables operators to achieve high-quality surfaces simply by specifying the desired dimensional accuracy. This feature takes machining to a whole new level.


M800/M80 Series brings out the full potential of machine tools

SSS-Regelungsfunktion

M800/M80 Series provides new features that can maximize the full potential of machine tools, including: Variable-acceleration pre-interpolation acceleration/deceleration provides optimized acceleration, with each axis' characteristics fully exercised. For example, allowing a linear axis to accelerate irrespective of rotary axis responsiveness. "OMR-FF control" allows for optimal position loop gain adjustment suited to each axis, leading to smoother and more accurate cutting. Other than the above, this CNC has new functionality effective for higher productivity, including "Rapid traverse block override function" that helps reduce non-cutting time by overlapping feed blocks.


Necessary features are available on your machine. M80 Series includes SSS control and inclined surface machining features.

The SSS control function provides smoother surfaces at higher speeds and the inclined surface machining control function makes it possible to issue normal program commands to an arbitrary plane (inclined surface) in space. The tool center point control supports for a system with four simultaneous contour control axes. These and various other features are incorporated in the M80 Series.


Improved milling features using a tool spindle

Innovative Fräsfunktionen

High-speed high-accuracy control features accumulated originally for machining centers are now available in lathe system. Fine milling can be implemented at high speeds on a lathe. This CNC enables a servo motor, instead of a spindle, to act as a tool spindle. Any of the servo control axes driven by multi-hybrid drive can be used as a tool spindle. This contributes to the downsizing of machine tools.


Multi-axis multi-part system control features help to reduce cycle time and maintain synchronization between part systems

Multi-Achsen

M800/M80 Series provides "Spindle superimposition control, "a feature that enables simultaneous execution of turni ng and center tapping, although they need to be executed individually. These features are effective in eliminating idle time, resulting in a significant reduction in tact time. This CNC also offers features that maintain synchronization between part systems, which is required for automatic lathes, in particular. These enable operators to implement even more complex machining safely and securely.


Real-time tuning helps maintain machine stability by adjusting the control gain automatically

Futures

This function estimates the work inertia and changes the speed control gain or time constant automatically according to the estimation results to suppress mechanical vibration.


Significantly easier programming

Höchster Programmierkomfort

Operators can set machining cycles easily in an interactive manner while monitoring the finished work shape. In addition to the input of normal shape data, you can also extract drawing elements from CAD data in DXF format, and set them as shape data, which makes programming easier. Programmed shape can be checked in 3D graphic check before machining to check for any program error.

Reinforced Functional Safety

M800/M80 Series provides a range of safety features collectively called the Smart Safety Observation Function. This function has achieved full conformity with the safety standards that cover the entire system including CNC, drive, I/O, sensors and communication.


Smart safety observation function

Safety-related I/O observation
Safely-Limited Speed (SLS)
Safe Operating Stop (SOS)
Safe Brake Control/Safe Brake Test (SBC/SBT)
Safe Stop (SS1/SS2)
Emergency stop observation
Safely-Limited Position (SLP)
Safe Speed Monitor (SSM)
Safe Cam (SCA)
Safe Torque Off (STO)


Functional safety system can be configured easily.

E-F@CTORY supports factory-wide optimization


MTConnect Data Collector can import machine tool data into Edgecross

Compatiblity

The data collected from MTConnect compatible device can be imported into Edgecross and used for edge applications etc. MTConnect is an open protocol for machine tools. By using the MTConnect Adapter which is compatible with MITSUBISHI CNC M800 / M80 Series and M700/M70 Series, you can easily collect and utilize various data of the machine tool which works with MITSUBISHI CNC.


NC Visualizer enables to visualize the operating status of machine tools easier.

E/A-Module

To build the "Operation monitoring system", install NC Visualizer, an operation monitoring application, to your server PC. NC Visualizer displays the machine tool's status such as "operating", "stopped", "alarm", and "power OFF" in a list, which helps operators to improve the productivity or to analyze the cause of alarms. In addition, the operators can monitor the operating status with an external PC/tablet PC via a Web browser.


VNC server function enables the operator to remoTely monitor and operate the NC screen.

New Feature

The NC screens can be displayed on an external PC/tablet PC. Operator can monitor the machine tool's status and operate the NC screen without going to the factory floor, which helps to improve the operation efficiency. (The function is enabled on a non-Windows-based NC display. No external computer is required.)


Operator mail notification lets you know the machine status at anytime and anywhere

This sends you an e-mail about machine condition automatically at the specified timing to a computer, tablet or smartphone. No dedicated line is needed, so you can set up easily. Machine condition can be monitored at anytime, anywhere. This helps you to deal with emergent situations timely, leading to shorter downtime and higher productivity.


Compatible with a range of field networks that facilitate connection to peripherals

With the aim of configuring factory automation systems, compatibility with a range of field networks has been implemented, enabling connection to peripherals. Insert the option card into the standard expansion slot of the M800W/M80W Series CNC or on the back of the display for the M800S/M80 Series.

Support for Automation

Supports increasing automation needs. Automation can be realized more easily by simple connection and control of the peripheral devices.


Renewed I/O units allow the control of a number of peripherals

I/O units have been redesigned. The renewed I/O communication method makes it possible to significantly increase the maximum number of contact points per channel, enabling a number of peripheral equipment and devices to be controlled by CNC alone.


Built-in PLC makes it easier to control and manage peripheral equipment and units

Built-in PLC functionality for I/O control has been improved. This CNC supports Multi-project PLC, a feature that enables ladder logics for peripheral equipment to be managed separaTely from those for machine tools. This creates a more efficient environment for operators working together in developing and managing ladder logics.


New feature capable of stopping peripheral equipment incorporated

M800/M80 Series has a feature called Machine Group-based Alarm Stop, which stops operation of individual machine groups if an alarm occurs when control is combined with the MDS-E/EM/EJ Series. This feature allows continuation of machining even when an alarm occurs on a loader, magazine or other peripheral equipment.

Hardware



M800W / M80W Series M800S / M80 Series
Control unit
Separated from display
M800W : 90×180×380 (B×T×H)
M80W : 60×180×380 (B×T×H)

Integrated on back of display
Display Keyboard M800W Series M800S Series M80W Series M80 Series
19-type
Touchscreen
19-type
horizontal
Touchscreen
15-type
horizontal
Touchscreen
FCU8-KB083
Clear key
Full keyboard

Windowsbased display can be selected

Windowsbased display can be selected

10.4-type
Touchscreen
FCU8-KB047
Clear key
Full keyboard
10.4-type
Touchscreen
FCU8-KB041
Clear key
ONG(XZF)
layout for L
system
FCU8-KB046
Clear key
ONG(XYZ)
layout
10.4-type
Touchscreen
FCU8-KB048
Clear key
ABC layout
8.4-type FCU8-KB026
Clear key
ONG(XYZ)
layout
FCU8-KB028
Clear key
ONG(XYZ)
layout
8.4-type FCU8-KB029
Clear key
ONG layout

SPECIFICATIONS


◯ Standard   △ Optional   □ Selection (Additional unit)

Lathe system
M800W Series M800S Series M80W Series M80 Series
M850W M830W M850S M830S Type A Type B
Max. number of axes (NC axes + Spindles + PLC axes) ◯16 △32 ◯16 △32 ◯16 △32 12 12 12 9
Max. number of NC axes (in total for all part systems) ◯16 △32 ◯16 △32 ◯16 △32 ◯16 △32 10 10 7
Max. number of spindles 8 8 8 8 4+ G/B(*1) 4+G/B(*1) 3
Max. number of PLC axes 8 8 8 8 6 6 6
Number of simultaneous contouring control axes 8 4 8 4 4 4 4
Max. number of NC axes in a part system ◯8 △12 ◯8 △12 ◯8 △12 ◯8 △12 8 8 5
Max. number of part systems (main+sub) ◯4 △8 ◯4 △8 ◯4 △8 ◯4 △8 ◯4 ◯4 ◯2
Max. number of main part systems ◯4 △8 ◯4 △8 ◯4 △8 ◯4 △8 ◯2 ◯2 ◯2
Max. number of sub part systems ◯4 △8 ◯4 △8 ◯4 △8 ◯4 △8 ◯2 ◯2 ◯1
Control unit-side High-speed program server mode
Display unit-side High-speed program server mode △/-(*3) △/-(*3) ◯/-(*3)
Least command increment ◯ 0,1 µm
△ 1 nm
◯ 0,1 µm
△ 1 nm
◯ 0,1 µm
△ 1 nm
◯ 0,1 µm
△ 1 nm
◯ 0,1 µm ◯ 0,1 µm ◯ 0,1 µm
Least control increment ◯ 1 nm ◯ 1 nm ◯ 1 nm ◯ 1 nm ◯ 1 µm ◯ 1 µm ◯ 1 µm
Max. number of tool offset sets ◯ 128 sets
△ 999 sets
◯ 128 sets
△ 999 sets
◯ 128 sets
△ 999 sets
◯ 128 sets
△ 999 sets
◯ 256 sets ◯ 256 sets ◯ 99 sets
Built-in PLC capacity ◯ 128000
△ 512000
◯ 128000
△ 512000
◯ 128000
△ 512000
◯ 128000
△ 512000
◯ 64000 ◯ 64000 ◯ 32000
Multi-project [number of projects stored] ◯ 1
△ 6
◯ 1
△ 6
◯ 1
△ 6
◯ 1
△ 6
◯ 3 ◯ 3 ◯ 1
Touch gesture operation
Data protection by user's level
Workpiece coordinate system shift
3D solid program check
Interactive cycle insertion
Multiple spindle synchronization set control
Spindle superimposition control
High-accuracy control
High-speed high-accuracy control II (G05P10000) max.[kBPM] △ 168 △ 168 △ 168 △ 168 ◯ 67.5 ◯ 67.5
High-speed high-accuracy control III (G05P10000) max.[kBPM]
SSS control
Tolerance control
Variable-acceleration pre-interpolation acceleration/deceleration
OMR-FF
Rapid traverse block overlap
Spindle-mode servo motor control
Real-time tuning 1 (speed gain)
Real-time tuning 2 (rapid traverse time constant)
Tool center point control
Inclined surface machining command
3-dimensional manual feed
Finish shape view programming
VNC server -/△(*3) -/△(*3) -/◯(*3)
CC-Link (Master/Local)
PROFIBUS-DP (Master)
CC-Link IE Field (Master/Local)
EtherNet/IP
MES interface library
Machine group-based alarm stop
Smart safety observation

Refer to the specifications manuals for details. (*1) G/B:Guide Bush (*2) The 8.4-type display unit is incompatible. (*3) Windows-based display unit/Windows-less display unit (*4) Limited to the simultaneous 4-axis contouring control.




◯ Standard   △ Optional   □ Selection (Additional Unit)

Machining center system
M800W Series M800S Series M80W Series M80 Series
M850W M830W M850S M830S Type A Type B
Max. number of axes (NC axes + Spindles + PLC axes) ◯ 16
△ 32
◯ 16
△ 32
◯ 16
△ 32
◯ 16
△ 32
11 11 9
Max. number of NC axes (in total for all part systems) 16 16 16 16 8 8 5
Max. number of spindles 4 4 4 4 2 2 2
Max. number of PLC axes 8 8 8 8 6 6 6
Number of simultaneous contouring control axes 8 4 8 4 4 4 4
Max. number of NC axes in a part system ◯ 8
△ 12
◯ 8
△ 12
◯ 8
△ 12
◯ 8
△ 12
8 8 5
Max. number of part systems (main+sub) ◯ 2 ◯ 2 ◯ 2 ◯ 2 ◯ 2 ◯ 2 ◯ 1
Max. number of main part systems ◯ 2 ◯ 2 ◯ 2 ◯ 2 ◯ 2 ◯ 2 ◯ 1
Max. number of sub part systems ◯ 2 ◯ 2 ◯ 2 ◯ 2
Control unit-side High-speed program server mode
Control unit-side High-speed program server mode
Display unit-side High-speed program server mode △/–(*3) △/–(*3) ◯/-(*3)
Least command increment ◯ 0,1 µm
△ 1 nm
◯ 0,1 µm
△ 1 nm
◯ 0,1 µm
△ 1 nm
◯ 0,1 µm
△ 1 nm
◯ 0,1 µm ◯ 0,1 µm ◯ 0,1 µm
Least control increment △ 1 nm △ 1 nm △ 1 nm △ 1 nm △ 1 nm △ 1 nm △ 1 nm
Max. number of tool offset sets ◯ 200 sets
△ 999 sets
◯ 200 sets
△ 999 sets
◯ 200 sets
△ 999 sets
◯ 200 sets
△ 999 sets
◯ 400 sets ◯ 400 sets ◯ 400 sets
Built-in PLC capacity ◯ 128000
△ 512000
◯ 128000
△ 512000
◯ 128000
△ 512000
◯ 128000
△ 512000
◯ 64000 ◯ 64000 ◯ 32000
Multi-project [number of projects stored] ◯ 1 △ 6 ◯ 1 △ 6 ◯ 1 △ 6 ◯ 1 △ 6 ◯ 3 ◯ 3 ◯ 1
Touch gesture operation
Data protection by user's level
Workpiece coordinate system shift
3D solid program check
Interactive cycle insertion
Multiple spindle synchronization set control
Spindle superimposition control
High-accuracy control
High-speed high-accuracy control II (G05P10000) max. [kBPM] △ 168 △ 168 △ 168 △ 168 ◯ 67.5 ◯ 67.5 ◯ 67.5
High-speed high-accuracy control III (G05P20000) max. [kBPM] △ 270 △ 270 △ 270 △ 270 ◯ 135 ◯ 135
SSS control
Tolerance control
Variable-acceleration pre-interpolation acceleration/deceleration
OMR-FF-Regelung
Rapid traverse block overlap
Spindle-mode servo motor control
Real-time tuning 1 (speed gain)
Real-time tuning 2 (rapid traverse time constant)
Tool center point control △(*4) △(*4) ◯(*4) ◯(*4)
Inclined surface machining command
3-dimensional manual feed
Finish shape view programming
VNC server -/△(*3) -/△(*3) -/◯(*3)
CC-Link (Master/Local)
PROFIBUS-DP (Master)
CC-Link IE Field (Master/Local)
EtherNet/IP
MES interface library
Machine group-based alarm stop
Smart safety observation

Refer to the specifications manuals for details. (*1) G/B:Guide Bush (*2) The 8.4-type display unit is incompatible. (*3) Windows-based display unit/Windows-less display unit (*4) Limited to the simultaneous 4-axis contouring control.


Download

Download the brochure as a PDF file (approx. 5 MB)